Tyres are the second-highest wear cost on trucks and heavy equipment. The right tyre program, brand selection, and maintenance regime can cut your per-kilometre cost significantly.
Why Tyres Matter for Your Bottom Line
For a typical B-double running 200,000 km per year, tyre costs can exceed $30,000 annually. That's before factoring in blowouts, unscheduled downtime, and the safety risks of running underinflated or worn tyres.
Smart tyre management isn't just about buying the cheapest rubber — it's about total cost per kilometre, which includes purchase price, retreadability, fuel efficiency, and tread life.
Major Commercial Tyre Brands
Brand
Strengths
Best For
Price Range
Bridgestone
Durability, wide dealer network
Long-haul, general
$$$
Michelin
Fuel efficiency, retreadability
Premium fleets, fuel-conscious
$$$$
Continental
Technology, even wear
Mixed-use, urban delivery
$$$
Goodyear
Versatility, value
General purpose, regional
$$–$$$
Hankook
Price-to-performance
Budget-conscious fleets
$$
Triangle / Aeolus
Low upfront cost
Short-haul, low-km applications
$
Are Cheap Tyres Worth It?
Budget tyres may cost 40–60% less upfront, but often last 30–50% fewer kilometres and can't be retreaded. When you calculate cost per kilometre — including retreads — premium brands frequently come out ahead, especially for long-distance operations.
Tyre Management Programs
Major tyre brands offer fleet management programs that can significantly reduce your total tyre spend:
Bridgestone — Total Tyre Management (TTM)
Regular inspections and pressure checks by Bridgestone technicians
Rotation, alignment, and balancing scheduling
Retread program integration
Detailed cost-per-km reporting
Michelin — MICHELIN Fleet Solutions
Per-kilometre pricing rather than per-tyre purchase
All maintenance, retreading, and replacements included
Suited to large fleets wanting predictable tyre costs
Dealer Programs
Tyre dealers like Tyrepower, Bob Jane, and Beaurepaires offer commercial fleet accounts with:
Negotiated fleet pricing
National workshop access
24/7 emergency callout for commercial vehicles
Account management and consolidated invoicing
Retreading — How to Get Two Lives From One Casing
Retreading a truck tyre costs roughly 40–50% of a new tyre and delivers 80–90% of the original tread life. For long-haul operations, retreading steer and drive tyres at least once is standard practice.
Key considerations:
Casing quality — premium brands (Bridgestone, Michelin) are designed for multiple retread cycles
Application — steer tyres are often retreaded once; drive and trailer tyres can go 2–3 cycles
Inspection — casings are inspected with shearography or X-ray before retreading to ensure structural integrity
Standards — ensure retreads comply with AS/NZS standards for your application
Tyre Maintenance Tips
Check pressure weekly — underinflation by 10 PSI can reduce tyre life by 15% and increase fuel consumption by 1–2%
Rotate regularly — follow the manufacturer's rotation schedule (typically every 30,000–50,000 km for trucks)
Alignment checks — misalignment causes uneven wear and can destroy a new tyre in 20,000 km
Visual inspections — check for cuts, bulges, uneven wear patterns, and embedded objects during pre-trip checks
TPMS (Tyre Pressure Monitoring Systems) — aftermarket TPMS for trucks costs $500–$2,000 and pays for itself quickly in prevented blowouts and fuel savings
Frequently Asked Questions
Yes. Replacement tyres for business vehicles are immediately deductible as a repair/maintenance expense. GST on tyres is claimable if you're GST registered. Tyres purchased as part of a new vehicle may be depreciated with the vehicle instead.
Steer tyres: 100,000–200,000 km. Drive tyres: 150,000–300,000 km. Trailer tyres: 200,000–400,000 km. Actual life depends on load, road conditions, inflation pressure, and driving style. Add another 60–80% with retreading.
When comparing total cost of ownership between buying, leasing, or financing, tyre costs should be factored in. Under an operating lease, tyre costs may be bundled into the lease. Under chattel mortgage or finance lease, they're your responsibility as a separate operating expense.
Calculate Your Total Finance Costs
Compare Chattel Mortgage, Finance Lease, and Operating Lease — then add running costs like tyres and fuel to see the true picture.
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